ManufacturingFully Traced
A complete MES platform with built-in genealogy tracking. From BOM design to shipment, every step recorded with OPUS MGL.
Built for Discrete Manufacturing
The Cost of Poor Traceability
Industry-wide challenges that a proper MES solves
69% of manufacturers lack full supply chain visibility
The average product recall costs manufacturers over $10 million
Nearly half of manufacturers still track production with spreadsheets
Manufacturers using MES report up to 23% improvement in OEE
Traceability isn't optional anymore — it's essential for survival.
One platform for your entire shop floor
Not just traceability — a complete manufacturing execution system with quality, inventory, analytics, and operator management built in.
Production Management
Work orders, manufacturing routes, station-based tracking, and a 12-state part lifecycle from planning to completion.
Manufacturing Graph
Unlimited-depth BOM hierarchies with forward and backward traceability. Know what went into every unit.
Quality Control
Quality gates, checklists, NCR management, Andon system, SPC metrics, and 5-Why root cause analysis.
Warehouse & Inventory
Stock tracking, material issue orders, lot management with genealogy, shelf staging, and shipment logistics.
Shop Floor Interface
Tablet-optimized dashboards for operators and supervisors. PIN login, station selection, and real-time queues.
BOM & Route Engineering
Multi-level BOMs with versioning and approvals. Station sequences, DXF nesting, and phantom components.
Analytics & OEE
Real-time KPI dashboards, OEE tracking, bottleneck detection, Pareto analysis, and shift comparison.
Audit & Compliance
Complete audit trail of every action. 10 role-based access levels. Design support for AS9100, IATF 16949, ISO 9001.
From product design to full traceability
Five stages that cover the complete manufacturing lifecycle — design, plan, execute, control, deliver.
Design Your Products
Define multi-level BOMs, create manufacturing routes with station sequences, set up quality gates and checklist requirements.
Plan Production
Create work orders, assign operators to stations by shift, manage material issue orders, and schedule capacity across facilities.
Execute on the Shop Floor
Operators receive, process, and deliver parts via tablet. Every action tracked: who, when, where, with full state machine validation.
Control Quality
Enforce quality gates between stations, run checklists, record test results, manage NCRs, and gate production with engineer inspections.
Ship & Trace
Manage shipments from production to delivery. Query any product's complete genealogy tree — forward or backward — instantly.
Visualize the complete ancestry
Every product has a story. OPUS MGL traces it from raw materials to final assembly.
Built for precision industries
From automotive to aerospace, medical to electronics. OPUS MGL adapts to your industry's unique requirements.
Automotive Manufacturing
Track every component from supplier to final assembly with full lot traceability and operator accountability.
Challenges We Address
- Complex multi-tier supply chains
- Strict IATF 16949 requirements
- Recall response speed
Key Benefits
- Full part genealogy with lot-to-product tracing
- Quality gates at every production step
- Instant recall scope identification
Real capabilities, no marketing fluff
These are features we've implemented and tested in production. No inflated metrics, no fake testimonials.
Serial-Level Tracking
Every part gets a unique QR identity. Track individual serial numbers through every station, not just batches.
12-State Part Lifecycle
From CREATED to COMPLETED, ASSEMBLED, SCRAPPED — a full state machine with validation at every transition.
10 Role-Based Dashboards
Operator, Supervisor, Quality, Planner, Engineer, Warehouse, Manager, Director, Admin, Viewer — each with purpose-built views.
Quality at Every Step
Quality gates, entry checklists, NCR with 5-Why analysis, SPC metrics, and engineer-gated production control.
Real-time OEE & Analytics
Live equipment effectiveness, bottleneck detection, Pareto analysis, lead time tracking, and shift comparison.
Multi-Facility Ready
Multiple plants, facility-scoped data, factory floor visualization, and station-level capacity management.
Built iteratively, growing continuously
11 modules shipped across the full manufacturing lifecycle, with more on the way.
Shipped Modules
Planning
Work orders, capacity planning, and scheduling
6 featuresProduction & Shop Floor
Station tracking, operator dashboards, and part lifecycle
11 featuresQuality Management
Gates, checklists, NCR, SPC, and 5-Why analysis
10 featuresWarehouse & Inventory
Stock management, lot tracking, and material staging
7 featuresShipment Management
Shipment lifecycle, packaging, and delivery tracking
4 featuresBOM & Route Engineering
Multi-level BOMs, versioning, and route design
8 featuresAnalytics & Reporting
OEE, KPI dashboards, bottleneck and Pareto analysis
6 featuresTraceability & QR
Serial-level tracking, QR generation, and genealogy queries
7 featuresExternal Integrations
ERP sync, webhook events, and third-party connectors
5 featuresUsers, Roles & Audit
10-level RBAC, audit trails, and MFA support
8 featuresSystem & Admin
Multi-facility config, backups, and system monitoring
7 featuresComing Next
Future Modules
Flexible deployment, your choice
Primarily on-premise for full data control, with cloud hosting available when you need it.
On-Premise
Primary deployment — your infrastructure, your data
- Complete data sovereignty
- Air-gapped network support
- Your security policies apply
- Custom integration support
- Dedicated on-site deployment
Cloud
Managed hosting, we handle the infrastructure
- Quick setup — days not weeks
- Automatic updates & backups
- All platform modules included
- Multi-language support (TR/EN)
- No IT infrastructure needed
Let's talk about your needs
Every manufacturing operation is unique. Tell us about your production requirements and we'll create a tailored deployment plan.
No commitment • Free consultation